Concrete/Mortar

Available at
B&Q
Wickes

Concrete and mortar are essential building materials. Their strength, durability, and workability depend on the correct mix ratios and the type of sand used. This guide introduces the basics of mortar vs. concrete, mix ratios, and the choice between self-mix and ready-mixed concrete.

1. Mortar vs. Concrete

Concrete and mortar are essential in construction, and their strength and performance depend on the right mix of cement, sand, aggregates, and water. To simplify proportions, we use mix ratios like 1:3 or 1:4.
  • Mortar = Cement + Sand (+ Water)
    • Used for plastering, brickwork, blockwork.
    • Common ratios: 1:3, 1:4
  • Concrete = Cement + Sand + Gravel (Aggregate) + Water
    • Used for slabs, beams, columns, foundations.
    • Common ratios: 1:2:4, 1:3:6
  • Rule of Thumb
    • Use self-mix for small-scale, flexible, or budget jobs.
    • Use ready-mix for large-scale, structural, or quality-sensitive projects.

2. Self-Mix

  • You measure cement, sand, and aggregate on-site and mix manually or with a mixer.
  • Advantages:
    • Flexible (you can adjust mix ratio).
    • Lower initial cost (if small project).
  • Disadvantages:
    • Risk of inconsistent quality (depends on skill).
    • Slower process, more labor.
    • Harder to control water/cement ratio accurately.

2.1 Approx. Mix Ratio

Ratio
Material
Common Use
Approx. Strength
1:4 (cement : Plastering sand)
Mortar
General plastering, interior walls
≈ 7–9 N/mm²
1:3 (cement : Plastering sand)
Mortar
Bathrooms, external plaster, water-retaining structures (stronger mix)
≈ 10–12 N/mm²
1:3:6 (cement : Sharp sand : gravel) 1:6 (cement : ballast)
Concrete
Foundations, mass concrete (not load-bearing)
≈ C8/10 – C12/15
1:2:4 (cement : Sharp sand : gravel) 1:5 (cement : ballast)
Concrete
Structural concrete (slabs, beams, stairs)
C20/25

2.2 Primer / Bonding Agents

  • Apply a bonding primer or slurry coat (cement + water mix) before plastering on smooth or concrete surfaces.
  • Purpose:
    • Improves adhesion of plaster to base wall.
    • Reduces absorption (so base doesn’t suck moisture out of plaster too fast).
  • For finishing: an acrylic primer is applied before paint to seal plaster and provide an even surface.

2.3 Drying / Curing Time

  • Initial set: Mortar/concrete begins to stiffen within 1–2 hours.
  • Final set: Usually within 6–8 hours, depending on cement type and weather.
  • Curing (keeping surface moist):
    • Mortar: minimum 7 days.
    • Concrete: minimum 14 days (ideally 28 days for full strength).
  • ⚠️ Skipping curing = weaker, cracked plaster or concrete.

3. Ready-Mixed Concrete

  • Prepared in a batching plant and delivered in a transit mixer.
  • Advantages:
    • Consistent, factory-controlled quality.
    • Saves time and labor on-site.
    • Can produce special mixes (e.g., high-strength, waterproof).
  • Disadvantages:
    • Slightly higher cost per cubic meter.
    • Requires proper planning (delivery timing).
    • Not always practical for small repairs or remote sites.